Modification

<body topmargin=0 leftmargin=0 marginheight=0 marginwidth=0> <table cellpadding=0 cellspacing=0 border=0><tr> <td valign="top" colspan=2 height=100 BGCOLOR="#CCCCFF" TEXT="#080000" bgproperties="fixed" background="93f00640egdysm.jpg"> <div> <FONT SIZE="6" COLOR="#000066" FACE="Westminster" ><I><B><U> The Alternative Fiero V8</U></B></I></FONT><FONT SIZE="5" COLOR="#000099" FACE="Arial" ><B> </B></FONT><B>    |     </B><A HREF="index.htm" TARGET="_top" TITLE=" The Alternative Fiero V8"><U><B>home</B></U></A><B>   </B><B>   <IMG SRC="6ed37340.jpg" border=0 width="55" height="52" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></div> <div> </div> </td> </tr><tr> <td valign="top" width=150 BGCOLOR="#0000BF" TEXT="#F7F7FF" bgproperties="fixed" background="94199c00exvipq.jpg"> <bR> <div> <A HREF="id12.htm" TARGET="_top" TITLE="The New and Improved "><U><B>HOME PAGE</B></U></A></div> <bR> <div> <A HREF="id13.htm" TARGET="_top" TITLE="Intro"><U><B>Intro</B></U></A></div> <bR> <div> <A HREF="id14.htm" TARGET="_top" TITLE="Parts"><U><B>Parts</B></U></A></div> <bR> <div> <A HREF="id15.htm" TARGET="_top" TITLE="Engine removal"><U><B>Engine removal</B></U></A></div> <bR> <div> <A HREF="id16.htm" TARGET="_top" TITLE="Preparation"><U><B>Preparation</B></U></A></div> <bR> <div> <A HREF="id17.htm" TARGET="_top" TITLE="Modification"><U><B>Modifications</B></U></A></div> <bR> <div> <A HREF="id18.htm" TARGET="_top" TITLE="Options"><U><B>Options</B></U></A></div> <bR> <div> <A HREF="id46.htm" TARGET="_top" TITLE="Wiring"><U><B>Wiring</B></U></A></div> <bR> <div> <A HREF="id19.htm" TARGET="_top" TITLE="Pics"><U><B>Pics</B></U></A></div> <bR> <div> <A HREF="id20.htm" TARGET="_top" TITLE="Whats new"><U><B>What's New</B></U></A></div> <bR> <div> <A HREF="id21.htm" TARGET="_top" TITLE="links"><U><B>Links</B></U></A></div> <bR> <div> <A HREF="id207.htm" TARGET="_top" TITLE="QA PAGE"><U><B> Q & A Page</B></U></A></div> <bR> <div> <A HREF="id22.htm" TARGET="_top" TITLE="Comments"><U><B>Comments</B></U></A></div> <bR> <div> <A HREF="id23.htm" TARGET="_top" TITLE="Builders rides"><U><B>Builders rides</B></U></A></div> <bR> <div> <A HREF="id211.htm" TARGET="_top" TITLE="_"><U><B>New Projects</B></U></A></div> <bR> <div> <A HREF="id24.htm" TARGET="_top" TITLE="Email"><U><B>Mail Box</B></U></A></div> <bR> <DIV ALIGN="LEFT"></DIV> <div> <A HREF="mailto:bubbajoexx@sprint.ca" TARGET="_top" TITLE="mailto:bubbajoexx@sprint.ca"><U><B>E-mail <IMG SRC="05732420.gif" border=0 width="50" height="66" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <bR> </td> <td valign="top" height=380 BGCOLOR="#FFFBF0" TEXT="#080000"> <div> <I><B><U>Modification</U></B></I></div> <div> <I><B><U>Mod's</U></B></I></div> <bR> <div> relocate relays in red circle to the far left side of the left hinge<FONT SIZE="3" COLOR="#0000CC" FACE="Arial" > </FONT></div> <div> <A HREF="id27.htm" TARGET="_top" TITLE="pic3"><U><IMG SRC="08ec49e0.jpg" border=0 width="196" height="158" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></A><A HREF="id28.htm" TARGET="_top" TITLE="pic4"><U><IMG SRC="08fc89f0.jpg" border=0 width="200" height="159" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></A></div> <div> to make room for the master harness plug on 84 models only. In the second pic you see the relocated relays on the right fender well.</div> <div> <A HREF="id29.htm" TARGET="_top" TITLE="pic5"><U><IMG SRC="090c1a30.jpg" border=0 width="193" height="163" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></A><A HREF="id30.htm" TARGET="_top" TITLE="pic6"><U><IMG SRC="091a9a40.jpg" border=0 width="169" height="164" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></A><A HREF="id32.htm" TARGET="_top" TITLE="pic8"><U><IMG SRC="093c8a30.jpg" border=0 width="200" height="163" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></A><A HREF="id32.htm" TARGET="_top" TITLE="pic8"><U><IMG SRC="09ca5a40.jpg" border=0 width="165" height="164" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></A><A HREF="id33.htm" TARGET="_top" TITLE="pic9"><U><IMG SRC="09bbfa30.jpg" border=0 width="191" height="163" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></A></div> <div> cut the thermostat housing off at the red line and save it for later.<FONT SIZE="3" COLOR="#0000CC" FACE="Arial" > </FONT></div> <div> as you can see here the thermostat housing is welded to the stock Caddy water outlet as in pic 2</div> <bR> <div> <A HREF="id34.htm" TARGET="_top" TITLE="pic10"><U><IMG SRC="094c3ca0.jpg" border=0 width="195" height="202" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></A>A<IMG SRC="095c8c80.jpg" border=0 width="200" height="200" ALIGN="BOTTOM" HSPACE="0" VSPACE="0">B<A HREF="id36.htm" TARGET="_top" TITLE="pic12"><U><IMG SRC="096cec90.jpg" border=0 width="206" height="201" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></A>C<A HREF="id37.htm" TARGET="_top" TITLE="pic13"><U><IMG SRC="098cdc80.jpg" border=0 width="205" height="200" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></A>D<A HREF="id38.htm" TARGET="_top" TITLE="pic14"><U><IMG SRC="09ebdc90.jpg" border=0 width="189" height="201" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></A> E<A HREF="id39.htm" TARGET="_top" TITLE="pic15"><U><IMG SRC="09fd6c80.jpg" border=0 width="214" height="200" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></A></div> <div> Remove the fuel lines (A). The 5/16 line cut here (B) . cut 3/8 line here (C). Remove the clamp here (D).attach new ends to the lines where they are cut so they look like this (E).</div> <div> <IMG SRC="0a0be9f0.jpg" border=0 width="190" height="159" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> cut the right hinge off at the red line and discard the lower section</div> <div> <IMG SRC="0a1be960.jpg" border=0 width="190" height="150" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> remove heat shield to remove the master harness plug for relocation</div> <div> <IMG SRC="0a2bd960.jpg" border=0 width="189" height="150" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"><IMG SRC="0a3c8960.jpg" border=0 width="200" height="150" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> remount the master plug in the location as seem in photos 84 only</div> <div> <IMG SRC="0a4c0960.jpg" border=0 width="192" height="150" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <bR> <div> As you can see here the Caddy 4.X series engines have the same bell housing as the Fiero engines.</div> <div> <IMG SRC="0a5bf960.jpg" border=0 width="191" height="150" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> This is the old exhaust outlet that needs to be blocked off with a piece of 1/4 inch plate a gasket and two bolts.</div> <div> <IMG SRC="0a6be960.jpg" border=0 width="190" height="150" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"><IMG SRC="0a7c8960.jpg" border=0 width="200" height="150" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"><A HREF="id25.htm" TARGET="_top" TITLE="pic1"><U><IMG SRC="0b9c8970.jpg" border=0 width="200" height="151" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></A><A HREF="id26.htm" TARGET="_top" TITLE="pic2"><U><IMG SRC="0bbcb970.jpg" border=0 width="203" height="151" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></A></div> <div> The new exhaust out let is located in the cross over as see here. Just two inches from the left side exhaust outlet on the left bank.</div> <div> <IMG SRC="0a8bf960.jpg" border=0 width="191" height="150" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> As you can see here the water pump inlet is in the same position as the water inlet on the Fiero and the heater return hose is all so in the right place to (see 90 degree looped pipe that is the heater return line ,you remove the loop and discard it and connect the return there)</div> <div> <IMG SRC="0a9be960.jpg" border=0 width="190" height="150" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> This is what the harness looks like when it is removed from the Donor car.</div> <div> <IMG SRC="0aab89e0.jpg" border=0 width="184" height="158" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"><IMG SRC="0abc19e0.jpg" border=0 width="193" height="158" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"><IMG SRC="0acbb9f0.jpg" border=0 width="187" height="159" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> For those who are using the standard trans axle<FONT SIZE="3" COLOR="#0000CC" FACE="Arial" > </FONT></div> <div> this is how your modified flywheel should look after being plugged and redrilled and bushed to fit the caddy crank shaft the plugs must be press fit in the old holes and the same with the bushing in the center.</div> <div> <IMG SRC="0adbcb00.jpg" border=0 width="188" height="176" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"><IMG SRC="0aedbaf0.jpg" border=0 width="219" height="175" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"><IMG SRC="0afe2ae0.jpg" border=0 width="226" height="174" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"><IMG SRC="0b0b4ad0.jpg" border=0 width="180" height="173" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> idler bracket used to replace the air pump as in the foto<FONT SIZE="3" COLOR="#0000CC" FACE="Arial" > </FONT></div> <div> <IMG SRC="0b1b9bb0.jpg" border=0 width="185" height="187" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"><IMG SRC="0b2dbbc0.jpg" border=0 width="219" height="188" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> This is the optional idler pulley you can use in place of the stock caddy one it is from a 93 GMC van no AC<FONT SIZE="3" COLOR="#0000CC" FACE="Arial" > </FONT></div> <div> <IMG SRC="0b3f7e00.jpg" border=0 width="247" height="224" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"><IMG SRC="0b406e00.jpg" border=0 width="262" height="224" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"><IMG SRC="0b50ee00.jpg" border=0 width="270" height="224" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> in these pics you can see how the mounts are attached to the motor and where the AC bracket is </div> <div> over the forward mount. </div> <div> <IMG SRC="0b6a1500.jpg" border=0 width="417" height="336" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> For those who do not want to spend the high dollar on the 119m mini starter you can clearance the bell housing to clear the stock Caddy starter without any adverse effects as to its strength I have done so on many without breakage . </div> <div> <IMG SRC="0b7d15a0.jpg" border=0 width="465" height="346" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> As you can see here the AC is mounted ontop of the </div> <div> provided mount as here in Randys pic with no clearance problems</div> <bR> <div> <A HREF="id40.htm" TARGET="_top" TITLE="Page2"><U><I><B><U>Page 2</U></B></I></U></A><A HREF="id40.htm" TARGET="_top" TITLE="Page2"><U><I><B><U><IMG SRC="0e269290.gif" border=0 width="105" height="41" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></B></I></U></A></div> <bR> <bR> <bR> <div> <I><B><U>copyright (C) 2000/2002</U></B></I></div> </td> </tr></table></body>